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Oil Testing Belongs With The Imperative Steps Included In Condition Monitoring

By Marky N. McGlothline


Machinery failures can result in extended outages, major repair expenses and loss of revenue without the use of condition monitoring to provide early warning indicators for the operation of your machinery including oil testing as part of the system to help avoid breakdowns.

Proper function and lubrication are essential reasons for the maintenance program that you implement for oil testing and oil analysis to ensure your equipment is being lubricated properly. Testing procedures can be performed using a variety of techniques that will not interrupt the machine's operation and production. This is referred to as and in-service oil analysis which aids to monitor the health of the machine and lubricant as it checks for lubricant contamination and degradation.

Another examination is wear debris analytics which incorporates the inspection of wear metals with testing equipment to analyze the origin, wear mechanism and the level of contamination. Solutions are accessible to fit your requirements and needs to perform these activities on-line, on-site and off-site. Proper maintenance requires the performance of regular analysis at frequent intervals to recognize unfavorable test values in a timely manner.

A quality examination of the used oil provides an accurate assessment of the lube condition as well as the equipment itself, resulting in more efficient operation. Condition monitoring can be performed using different options that allow the choice to be made based on either manpower availability that is necessary for the process, cost, speed of response or criticality of the equipment that needs to be monitored.

Monitoring types vary along with their corresponding benefits to offer three choices which include off-site, which is less frequent, but offers more comprehensive test ranges as standard samples are submitted to a laboratory for analysis, on-site monitoring that is relatively quick and works well for remote areas such as large mines, and finally on-line which provides the earliest warning of problems as it continually monitors through permanently installed sensors that produce immediate results.

Condition monitoring technology is rapidly improving due to higher demands for early warning to help minimize the cost of failed machinery and avoid the lost revenue that results from outages coupled with unplanned major repair expenses. Vibration signature analytics are part of machine monitoring techniques that add to the early warning solutions through the use of acoustic sensors or accelerometers that will show damage to bearing races, cracks or poor lubrication supply that can all signal machine trauma. Also available are acoustic emissions analysis which can detect gas or valve seat leakage or electrical arcing, all things that can produce expensive damages and equipment failures.




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