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How To Make A Flagpole

By Meggy Swans


People have been proudly displaying flags for thousands of years. Persians displayed their flag proudly all the way back in 550 B.C. A flagpole is a typical way that most people display their flags . Flagpoles can be costly. With some flagpole sets costing several hundred dollars, knowing how to make your own flagpole can save you quite a bit of money.

Lay the galvanized pipe on the ground. Measure 1 foot from one end of the pipe (the top) and mark where the hole is to be drilled to secure the top bolt-on pulley assembly. In like manner, measure 5 feet from the other end and mark where the hole is to be drilled to secure the bottom bolt-on pulley assembly. Make sure the bolt-hole markings on the top and the bottom are lined up as perfectly as possible.

Selecting the right material for your flag pole largely depends on the wind speeds typical in your area and the purpose of the pole. Aluminum flagpoles are usually used for commercial displays while fiberglass poles are best for boats, homes and side-wall mounts. To fly flags on top of skyscrapers and other tall buildings, flagpoles are made of steel.

Bolt the pulleys onto the pipe with an appropriate wrench set, placing a lock washer and nut on each. Tighten until hand-tight, then tighten further until the nuts cannot be turned anymore. Use caution so the bolts aren't stripped while tightening.

Flag poles with external raising assemblies work by using a system of halyards, ropes, and pulleys. The halyard, made of nylon or polyester, is rigged onto the pulleys, also known as the halyard truck assembly. The halyard also has two hooks affixed to it, one for each of the flag's grommets. The pole also has fixtures known as cleats to store excess rope on. For internal assemblies, the trucks are housed inside the pole. Instead of a halyard, the pole uses a cable assembly with counterweights and retainer rings on it.

Attach your rope cleat half-way up your flagpole. Use the screws provided to do this. You can use your drill to make pilot holes before doing this to make it easier. Mark your position on the pole using the level. Push your piece of wood into the top of the pipe until it is flush with the top. Attach the pulley to the top of the pipe. Use your heavy-duty eye screws to screw the pulley into the wood. After all, it is time to proudly display a flag. The Flag Company Inc specialized in flag and flagpole designs offered a special edition of flagpoles to memorize the history of flagpole making for the future.




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